Lincoln Corsair: Engine System - General Information / General Procedures - Exhaust Manifold Cleaning and Inspection
Special Tool(s) /
General Equipment
Cleaning
-
Clean the exhaust manifold using a suitable solvent. Use
a plastic scraping tool to clean the gasket sealing surfaces.
Inspection
-
NOTE:
New exhaust manifold gaskets, studs, nuts and/or
bolts must be installed when an exhaust manifold is serviced.
NOTE:
Use a Straightedge that is calibrated by the
manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of
length, such as Snap-On® GA438A or equivalent. For example, if the
Straightedge is 61 cm (24 in) long, the machined edge must be flat
within 0.010 mm (0.0004 in) from end to end.
Using the Straightedge and a Feeler Gauge Set, check the
exhaust manifold sealing surface for warpage. If the warpage is greater
than 0.76 mm (0.0299 in), install a new exhaust manifold.
Use the General Equipment: Feeler Gauge
NOTE:
This procedure uses multiple tools/methods to help locate the
source of engine noise. It may be necessary to repeatedly compare the
sound between the tools/methods to help locate the source of the noise...
Bring the engine to normal operating temperature. Connect
the Vacuum/Pressure Tester to the intake manifold. Run the engine at the
specified idle speed...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Module
DTC
Description
Action
PCM
P0602:00
Powertrain Control Module Programming Error: No Sub Type Information
GO to Pinpoint Test QA
PCM
P0604..
Removal
NOTE:
Left hand (LH) shown, right hand (RH) similar.
NOTE:
For front door window regulator motors that are
non-functional it may be necessary to remove the front door window
regulator motor prior to securing the front door window glass.
Remove the front door trim panel.
Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...