Lincoln Corsair: Interior Trim and Ornamentation / Removal and Installation - A-Pillar Trim Panel
Special Tool(s) /
General Equipment
Removal
NOTE:
LH (left hand) shown, RH (right hand) similar.
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Release the clips and remove the instrument panel side trim panel.
Use the General Equipment: Interior Trim Remover
Left hand side
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Position the steering column trim panel downward.
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Release the steering column trim panel clips.
Use the General Equipment: Interior Trim Remover
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Disconnect the headlamp control switch electrical connector.
Right hand side
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Release the clips and remove the instrument panel lower trim panel.
Use the General Equipment: Interior Trim Remover
All vehicles
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Release the clips and remove the instrument panel upper side trim panel.
Use the General Equipment: Interior Trim Remover
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Remove the cowl side trim panel.
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Release the cowl side trim panel lower clips.
Use the General Equipment: Interior Trim Remover
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Pull downward and outward on the cowl side trim panel to release the upper tab.
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Disconnect the tether clips from the A-pillar trim panel.
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Release the A-pillar trim panel clip from the tether clips.
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Rotate the tether clip lines to align the ends with openings.
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Slide the tether clip ends out of the A-pillar trim panel.
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Lifting upward and rearward, remove the A-pillar trim panel.
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Remove and discard the A-pillar trim panel tether clips from the bracket.
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Release the A-pillar tether clip front tabs.
Use the General Equipment: Interior Trim Remover
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Rotate the front of the A-pillar tether clip downward.
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Release the A-pillar tether clip rear tabs.
Use the General Equipment: Interior Trim Remover
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Rotate the rear of the A-pillar tether clip downward.
Installation
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Install the A-pillar trim panel tether clips onto the A-pillar trim panel.
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Install the A-pillar trim panel clip to the tether clips.
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Rotate the tether clip lines to align the ends to the openings on the A-pillar trim panel.
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Slide the tether clip ends into the A-pillar trim panel.
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Install the A-pillar trim panel.
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Install the A-pillar trim panel tab into the instrument panel.
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Install the A-pillar trim panel tether clips into the A-pillar bracket.
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Install the cowl side trim panel.
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Engage the cowl side trim panel upper tab.
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Engage the cowl side trim panel lower clips.
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Install the instrument panel upper side trim panel.
Right hand side
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Install the instrument panel lower trim panel.
Left hand side
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Position the steering column trim panel up.
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Connect the headlamp control switch electrical connector.
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Install the clips.
All vehicles
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Install the instrument panel side trim panel.
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Inspect and position the front door weather strip
lip so that it overlaps the top of the cowl side and the A-pillar trim
panels.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
LH (left hand) shown, RH (right hand) similar.
Upper and lower B-pillar trim panels
Remove the following items:
Remove the front scuff plate trim panel...
Other information:
NOTE:
AWD suspension shown, FWD similar.
Item
Description
1
Coil spring
2
Stabilizer bar and links
3
Shock absorber
4
Wheel knuckle
5
Wheel bearing and wheel hub assembly
6
Wheel studs
7
Lower arm and bushing assembly
8
Toe link
9
Upper arm
..
System Operation
Principles of Operation
Power Transfer Unit (PTU) Operation
The PTU has four (4) modes of operation: Connected, Connecting,
Disconnected, and Disconnecting. Each mode is commanded by the AWD
module. The power transfer unit contains a reversible DC
motor and two hall effect position sensors. The motor moves the shift
fork which connects or disconnects the dog clutch..