Lincoln Corsair: Automatic Transmission - 8-Speed Automatic Transmission – 8F35/8F40 / Removal and Installation - Main Control Cover
Removal
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering -
2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.3L EcoBoost (199kW/270PS), Removal and Installation).
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Remove the retainers and the underbody shield.
-
Remove the left front fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
-
Drain the transmission fluid.
Torque:
106 lb.in (12 Nm)
-
Remove the retainers and position aside the wiring harness and coolant hose.
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Disconnect transmission connector.
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Slide the locking clip.
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Press the tab.
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While pressing the tab, rotate the connector latch.
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Disconnect the retainer and the turbine shaft speed
sensor/intermediate speed sensor A (ISSA) electrical connector.
-
Remove the nut and wire harness retainer, position aside the ground cable.
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Remove the wire harness retainer and disconnect the start/stop coolant pump electrical connector.
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Remove the nut and bolt, position aside the start/stop coolant pump.
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Remove the charge air cooler intake pipe.
Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12A Intake Air
Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal
and Installation).
Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12B Intake Air
Distribution and Filtering - 2.3L EcoBoost (199kW/270PS), Removal and
Installation).
-
Remove the nuts and the wire harness bracket and position aside the radiator hose support.
-
Remove the stud bolts and remove the main control cover.
Installation
-
Inspect the main control cover seal for damage and install new if necessary.
-
Install the main control cover and the stud bolts.
Torque:
106 lb.in (12 Nm)
-
Position the radiator hose support and install the wire harness bracket, install the nuts.
Torque:
89 lb.in (10 Nm)
-
Install the charge air cooler intake pipe.
Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12A Intake Air
Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal
and Installation).
Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12B Intake Air
Distribution and Filtering - 2.3L EcoBoost (199kW/270PS), Removal and
Installation).
-
Position back the start/stop coolant pump and install the nut and the bolt.
Torque:
80 lb.in (9 Nm)
-
Connect the start/stop coolant pump electrical connector and install the wire harness retainer.
-
Position the ground cable, install the nut and wire harness retainer.
Torque:
89 lb.in (10 Nm)
-
Disconnect the retainer and the turbine shaft speed
sensor/intermediate speed sensor A (ISSA) electrical connector.
-
Connect the transmission connector.
-
Rotate the connector latch until it locks in place.
-
Slide the locking clip back to its original position.
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Position back the wiring harness and coolant hose, install the retainers.
-
Install the left front fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
-
Install the underbody shield and the retainers.
-
Install the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering -
2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.3L EcoBoost (199kW/270PS), Removal and Installation).
-
Fill the transmission with transmission fluid.
Refer to: Transmission Fluid Drain and Refill (307-01A Automatic
Transmission - 8-Speed Automatic Transmission – 8F35/8F40, General
Procedures).
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
307-758Installer, Axle Seal -FWD
307-759Installer, Axle Seal -AWD
Puller
Punch
Removal
Remove the power transfer unit...
Removal
Remove the main control cover.
Refer to: Main Control Cover (307-01A Automatic Transmission - 8-Speed
Automatic Transmission – 8F35/8F40, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Interior Trim Remover
Activation
Remove the liftgate latch access cover from the center of the liftgate trim panel.
Use the General Equipment: Interior Trim Remover
Insert a flat-bladed screwdriver through the access cover opening and depress the cinch release button...
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