Lincoln Corsair: Starting System - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Starter Motor
Removal
WARNING:
Always disconnect the battery ground cable at the battery
before disconnecting the starter motor battery terminal lead. If a tool
is shorted at the starter motor battery terminal, the tool can quickly
heat enough to cause a skin burn. Failure to follow this instruction may
result in serious personal injury.
NOTE:
Removal steps in this procedure may contain installation details.
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Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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Disconnect battery terminals.
Refer to: Battery Disconnect and Connect (414-01)
.
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Remove the CAC intake pipe.
Refer to: Charge Air Cooler (CAC) Intake Pipe (303-12A Intake Air
Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal
and Installation).
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Disconnect the connector.
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Detach the wiring harness retainers.
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Position the wiring harness aside.
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Remove the starter motor bracket nuts.
Torque:
97 lb.in (11 Nm)
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Loosen the studs and remove the starter.
Torque:
35 lb.ft (47.5 Nm)
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Remove the battery terminal cap.
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Remove the nut and disconnect the battery positive cable at the starter motor.
Torque:
106 lb.in (12 Nm)
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Remove the nut and disconnect the starter motor control wire at the starter motor.
Torque:
53 lb.in (6 Nm)
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Inspect the starter motor drive gear and the flexplate or flywheel ring gear.
Refer to: Starter Motor Drive Gear and Flywheel Ring Gear Inspection
(303-06A Starting System - 2.0L EcoBoost (177kW/240PS) – MI4, General
Procedures).
Installation
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To install, reverse the removal procedure.
Inspection
Remove the starter motor.
Refer to: Starter Motor (303-06A Starting System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH door shown, RH door similar.
NOTE:
Do not use excessive force when removing retainers, to avoid damage to moulding.
Using a non-marring trim tool, disengage the retainers attaching moulding to the door.
Use the Ge..
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Plasma Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
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Seam ..