Lincoln Corsair: Interior Trim and Ornamentation / Removal and Installation - Headliner

Special Tool(s) / General Equipment

Materials

Removal

1. Remove the following items:
   
   1. On both sides.
      Remove the A-pillar trim panel.
      Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
      
   2. On both sides.
      Remove the upper B-pillar trim panel.
      Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
      
   3. On both the sides.
      Remove the C-pillar trim panel.
      Refer to: C-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
      

1. On LH side.
   Position the headliner wiring harness aside.
   
   1. Disconnect the headliner wiring harness electrical connector.
      
   2. Release the headliner wiring harness retainers.
      

1. On RH side.
   Position the headliner wiring harness aside.
   
   1. Disconnect the headliner wiring harness electrical connectors.
      
   2. Release the headliner wiring harness retainers.
      

1. On RH side.
   Position the rear washer hose aside.
   
   1. Disconnect the rear washer hose.
      Refer to: Washer Hose Coupling (501-16 Wipers and Washers, General Procedures).
      
   2. Release the rear washer hose from the retainers.
      

1. NOTE: LH (left hand) shown, RH (right hand) similar.

   On both sides.
   Remove the sun visor.
   
   1. Position the sun visor screw cover aside.
      
   2. Remove the sun visor screw.
      
   3. Rotate the sun visor downward.
      
   4. Disconnect the sun visor electrical connector.
      

1. NOTE: LH (left hand) shown, RH (right hand) similar.

   On both sides.
   Remove the screw and the sun visor clip.
   

1. NOTE: Interior rear view mirror removed for clarity.

   If equipped.
   Remove the IPMA cover.
   
   1. Release the IPMA clips and the tether clip from the IPMA cover.
      Use the General Equipment: Interior Trim Remover
   2. Rotate the tether clip line to align the end with the opening in the IPMA cover.
      
   3. Slide the tether clip end out of the IPMA cover.
      

1. NOTE: Interior rear view mirror removed for clarity.

   NOTE: Follow the unique instructions or graphic for this step in the installation.

   If equipped.
   Remove and discard the IPMA cover tether clip.
   
   1. Release the IPMA cover tether clip front tabs.
      Use the General Equipment: Interior Trim Remover
   2. Release the IPMA cover tether clip rear tabs.
      Use the General Equipment: Interior Trim Remover

1. If equipped.
   Disconnect the interior rear view mirror electrical connector.
   

1. On RH side.
   Remove the front assist handle.
   
   1. Position the front assist handle down.
      
   2. Remove the front assist hand retainers.
      Use the General Equipment: Pick Hook
   3. Release the front assist handle retainers.
      

1. NOTE: LH (left hand) shown, RH (right hand) similar.

   On both sides.
   Remove the rear assist handle.
   
   1. Position the rear assist handle down.
      
   2. Remove the rear assist hand retainers.
      Use the General Equipment: Pick Hook
   3. Release the rear assist handle retainers.
      

1. Disconnect the rear washer hose.
   Refer to: Washer Hose Coupling (501-16 Wipers and Washers, General Procedures).
   

1. Position front seats in the full reclined position.
   

1. Fold the rear seat backrests in the fold flat position.
   

Vehicles with roof opening panel

1. 
   Lower the headliner.
   
   • Release the headliner retainers and magnets.
     

Vehicles without roof opening panel

1. 
   Lower the headliner.
   
   • Release the headliner retainers and magnet.
     

All vehicles

1. Remove the headliner through the liftgate opening.
   

Installation

1. NOTE: These steps are only necessary when installing a new component.

   NOTE: When transferring the headliner harness to a new headliner note the location of each electrical connector during removal and maintain those locations when transferring the harness. If equipped with noise cancellation the microphone connectors are the same but are not interchangeable and must maintain their original locations for the system to operate correctly.

   NOTE: Obtain the specified adhesive commercially. Depending on the headliner and optional wiring harness(es), the purchase of multiple tubes is suggested.

   1. Using tape, mark the wire at the exit points for proper length from headliner-to-body / roof connectors.
      
   2. Carefully remove the wiring harness from the original headliner.
      
   3. Using a marking tool, mark the new headliner with the routing and exit points of the wiring harness from the original headliner.
      

   4. NOTICE: Make sure not to damage the wiring harness when cutting the excess adhesive from the wiring harness.

      Cut and remove any excess adhesive from the wiring harness.
      
   5. Position the wiring harness onto the new headliner, making sure the harness has enough length to be connected to the body / roof connectors at the tape location(s) applied earlier. Apply tape to temporarily hold the wiring harness in position on the headliner.
      
   6. Apply the adhesive in the same location as the factory installed adhesive along the full length of the wiring harness-to-headliner to avoid any NVH concern(s).
      Material: 3M™ Super-Fast Repair Adhesive / 04747

1. NOTE: Transfer parts as necessary.

   To install, reverse the removal procedure.
   

1. 
   Connect the tether clip to the interior rear view mirror cover.
   
   1. Install the tether clip onto the interior rear view mirror cover.
      
   2. Rotate the tether clip line to align the end with the opening in the interior rear view mirror cover.
      
   3. Slide the tether clip end into the interior rear view mirror cover.